Rolling Mill Power Calculation

POWER IN ROLLING - idc-online.com

3. The energy lost in power transmission system. 4. The energy lost in the form of electrical losses in the motor etc., Torque and Power in Cold Rolling *Power is applied to the rolling mill by applying Torque to the rolls and by using roll strip tension.*The total rolling load is distributed over the arc of contact.

Deformation Processing - Rolling

– Calculate roll separation force (“rolling force”) and torque – Processing Limits – Calculate rolling power. Prof. Ramesh Singh, Notes by Dr. Singh/ Dr. Colton 13 Flat Rolling Analysis • Consider rolling of a flat plate in a 2-high rolling mill

Mill load - roll force, torque, power during steel rolling

MILL LOAD - Roll Force, Torque, Power The Mill Load application is specifically developed for mill design/operation engineers to calculate roll separating force, rolling torque and power, etc. Typically, load calculation is needed for an existing mill when a new rolling process is applied either with higher reduction or in lower temperature or higher speed, or for a stronger material.

Method of load calculation of electrical drives of rolling ...

During manufacturing of heavy strips and plates from difficult-to-form steel grades on sheet and wide-strip rolling mills there is a problem of exact calculation of power parameters of rolling.

PROCESS OF ROLLING MILLS

Feb 25, 2016· Calculation of roll force is important because calculation of torque and power in a rolling mill is based on calculation of roll force. Accurate prediction of roll force for grooved rolling is ...

(PDF) Methodology for Calculation of Rolling Load and ...

Rolling load calculation: 3.1 Properties of Material to be used for Hot Rolling: Material -A36 Mild Steel UTS -400 Mpa Yield Strength -250 Mpa Elongation -20% Carbon -0.26 Density -7800 kg/m^3 Poisons ratio -0.26 Shear Modulus -79.3 Gpa Table 1: Effect of Temp on UTS PASSES TEMPARATURE ( C) ULTIMATE TENSILE STRENGTH (Mpa) 1 1200 91 2 1128 97 3 ...

Load Analysis and Driven Power Calculation (Symmetrical 3 ...

Calculation of driving power 3.1 Lower roller drive moment. The lower roller of the plate rolling machine is the driving roller, and the driving torque on the lower roller is used to overcome the deformation torque T n1 and the friction torque T n2.. In the process of steel plate rolling, the deformation capabilities which stored in AB section of steel plate (see Fig 1a and Fig 2) is 2Mθ, the ...

Rolling Mill Power Calculation - mode-design-berlin.de

Rolling Mill Power Calculation. Calculator for rolled length of roll of material calculates the rolled length of a roll of material when the outside diameter of the material thickness of the material and the diameter of the hole in the center or the tube on which the material is wound are given

Calculating Power Parameters of Rolling Mill Based on ...

The combination of rolling in stands with multi-roll gauge and drawing is a promising direction in the production of wire from difficult-to-form steels and alloys. Digital models for pressure-based metal treatment are also necessary for calculating the rolling-mill power parameters during the development of new assortments at the operating mills.

Rolling Mill Horsepower Calculation

rolling mill speed calculation formula - ball mill,roller ... steel rolling mill speed calculation formula ... Online roll pass design software for rolling mills and . front of 13,000 hp variable speed motor on the hot mill.

Excell Sheet Calculation Torque Speed Power For Rolling Mill

tube mill design calculation force roll gmecrusher.com. Rolling Mill Speed Calculation ... roll force, torque, power during steel rolling mill ... be a rolled carpet or a rolled sheet of paper from the paper mill.

Rolling Mill Power Calculation - mode-design-berlin.de

Rolling Mill Power Calculation. Calculator for rolled length of roll of material calculates the rolled length of a roll of material when the outside diameter of the material thickness of the material and the diameter of the hole in the center or the tube on which the material is wound are given

Calculation of Rolling Load and Torque in the Hot ...

This paper presents a completely new approach to the mechanics of the Sendzimir hot planetary rolling mill. Previous work on this subject, by R. Tovini, included determinations for the distribution of the advance of the strip, the draft, the rolling load, the torque and the horizontal backthrust for the whole range of positions which the planetary rolls made, whilst contacting the hot metal.

Load Analysis and Driven Power Calculation (4 Roll Bending ...

The calculation of the main driven power of the plate roll bending machine is the key reference data for choosing the main motor. The motor power should be chosen properly. If too small, the motor will be overload for a long time which will damage the motor because of heat caused by insulation.

(PDF) A Calculation Procedure and Optimization for Pass ...

This paper provides an overview of Pass scheduling and its calculation procedure for rolling forces and bending forces. Rolling is a process of reducing thickness of work piece by a compressive force.

A BASIC UNDERSTANDING OF THE MECHANICS OF …

thermal conditions, every new bar entering the mill creates an impact, ... and sometimes there are really severe rolling accidents, due to faults by operators, weak rolled materials with internal defects, or because of other problems in a mill such as a power cut, mechanical problems of transportation or in the water cooling system.

rolling mill calculation

Rolling Mill Power Calculation Calculator for rolled length of roll of material calculates the rolled length of a roll of material when the outside diameter of the material thickness of the material and the diameter of the hole in the center or the tube on which the material is wound are given...

Energy Management in Small and Medium sized Re-rolling mills

Jun 19, 2017· In the re-rolling mills, normally the 3-phase electric induction motor of high horse power is used due to the fact that the flywheel requires high torque to be driven initially. Once the flywheel stores sufficient torque which is required at the start up, the flywheel then requires less torque than what is …

The Calculation of Roll Force and Torque in Hot Rolling Mills

The Calculation of Roll Force and Torque in Hot Rolling Mills R. B. Sims, B.Sc. Proceedings of the Institution of Mechanical Engineers 1954 168 : 1 , 191-200

Fundamental concept of metal rolling - mtixtl.com

Fundamental concept of metal rolling 1) The arc of contact between the rolls and the metal is a part of a circle. 2) ... Example: Calculate the rolling load if steel sheet is hot rolled 30% from a 40 mm-thick slab using a 900 mm-diameter roll. The slab is 760 mm wide.

Load Analysis of Rolls in a Rolling Mill: A Comparison of ...

Following are the results of the calculation of the roll load for various passes of the material through the rolling mill on the basis of the output voltage obtained in the strain indicator circuit. III. CALCULATION OF LOAD FROM W.L. ROBERT‟S FORMULA f V c l e Where f: Specific rolling force (force per unit width of material) V c

DESIGN AND OPTIMIZATION OF ROLLING MILL CHOCK

Calculation of roll load and pressure acting on chocks ... Top Roll Choke is constrained at the top of the Rolling Mills by an adjustable Power Screw Mechanism. Reaction force is considered as the actual force acting on the choke and the bottom surfaces are considered to be constrained. Therefore, the cylinder pressure is converted to force and ...

Calculating Power Parameters of Rolling Mill Based on ...

The combination of rolling in stands with multi-roll gauge and drawing is a promising direction in the production of wire from difficult-to-form steels and alloys. Digital models for pressure-based metal treatment are also necessary for calculating the rolling-mill power parameters during the development of new assortments at the operating mills.

Rolling Mill Horsepower Calculation

rolling mill speed calculation formula - ball mill,roller ... steel rolling mill speed calculation formula ... Online roll pass design software for rolling mills and . front of 13,000 hp variable speed motor on the hot mill.

The Calculation of Roll Force and Torque in Hot Rolling Mills

The Calculation of Roll Force and Torque in Hot Rolling Mills R. B. Sims, B.Sc. Proceedings of the Institution of Mechanical Engineers 1954 168 : 1 , 191-200

Required Energy Calculation by Hot Rolling of Tubes and of ...

Abstract: - This work shows the methodology regarding the calculation of the deformation resistance and of the required energy and power for hot reducing of tubes on a stretch reducing mill (SRM) with the final aim of an optimal sizing of the mill drives. Effective calculations are shown as methodology examples for the case of stretch reducing of

Load Analysis of Rolls in a Rolling Mill: A Comparison of ...

Following are the results of the calculation of the roll load for various passes of the material through the rolling mill on the basis of the output voltage obtained in the strain indicator circuit. III. CALCULATION OF LOAD FROM W.L. ROBERT‟S FORMULA f V c l e Where f: Specific rolling force (force per unit width of material) V c

Understanding Rolling Process in Long Product Rolling Mill ...

Nov 27, 2015· Calculation of roll force is important because calculation of torque and power in a rolling mill is based on calculation of roll force. Accurate prediction of roll force for grooved rolling is considerably more difficult than predicting the geometry of the rolling stock. There are essentially three problems, present during the rolling as well ...

DESIGN AND OPTIMIZATION OF ROLLING MILL CHOCK

Calculation of roll load and pressure acting on chocks ... Top Roll Choke is constrained at the top of the Rolling Mills by an adjustable Power Screw Mechanism. Reaction force is considered as the actual force acting on the choke and the bottom surfaces are considered to be constrained. Therefore, the cylinder pressure is converted to force and ...

A BASIC UNDERSTANDING OF THE MECHANICS OF …

thermal conditions, every new bar entering the mill creates an impact, ... and sometimes there are really severe rolling accidents, due to faults by operators, weak rolled materials with internal defects, or because of other problems in a mill such as a power cut, mechanical problems of transportation or in the water cooling system.

rolling mill calculation

Rolling Mill Power Calculation Calculator for rolled length of roll of material calculates the rolled length of a roll of material when the outside diameter of the material thickness of the material and the diameter of the hole in the center or the tube on which the material is wound are given...

Rolling Mills - Pepetools

Pepetools engineered a unique housing that maximizes durability and increases strength, all while decreasing overall mass. Thanks to a new generation of precision machining, Pepetools "ULTRA" Series rolling mills are stronger than ever. Standard on each mill …

Rolling Mill - an overview | ScienceDirect Topics

A Hille-100 rolling mill with rolls of 225 mm diameter and 254 mm length, driven by a variable speed DC motor of 75 horse power, was used. The maximum rolling force, torque and speed are 1500kN, 13kN-m and 70 rpm respectively. The sensor roll nitrided surface hardness is 65 to 70 HRC.

Roll Torque - an overview | ScienceDirect Topics

A strain rate field derived from a kinematically admissible velocity field is kinematically admissible. In Eq. (5.62), J * is the externally supplied power; the first integral represents the power for internal deformation over the volume of the body (V), the second evaluates power due to shearing over surfaces of velocity discontinuities (S Γ) and the last term accounts for power supplied by ...

(PDF) PROPOSAL FOR 10 TPH TMT BAR ROLLING MILL | rizwan ...

PROPOSAL FOR 10 TPH TMT BAR ROLLING MILL. Rizwan Mehmood45. Download PDF. Download Full PDF Package. This paper. A short summary of this paper. 3 Full PDFs related to this paper. READ PAPER. PROPOSAL FOR 10 TPH TMT BAR ROLLING MILL. Download. PROPOSAL FOR 10 TPH TMT BAR ROLLING MILL.

Steel Rolling Process Modeling and Mill Design Training

Module 5: Mill Force, Torque and Power Calculation Fundamentals. This module explains how to calculate roll separating force, rolling torque and mill power. For force calculation, models for the Projective Contact Area and for the Shape Factor, both in various groove sequences, are discussed.